Custom coil manufacturing

Custom Magnetic Coils

JHCOILS supports design-specific coils and coil assemblies for custom applications. Our coil solutions include terminal lead wire assemblies, iron-core and magnet-core assemblies, and air-coil designs.

  • Custom coil and assembly designs
  • Terminal lead wire assembly
  • Iron-core and magnet-core coil assemblies
  • Support from initial design through testing and production

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Custom magnetic coil samples and assemblies

Magnetic Coil Samples

Examples of custom coil components from the existing JHCOILS image gallery.

Custom Coil Specifications

Listed capabilities and ranges for custom coil projects. Final specifications can be prepared according to the customer drawing or request.

SpecificationDetails
Wire ShapeRound; rectangular with rounded edges; flat; ribbon
Insulation MaterialLow temperature (155°C); high temperature (220°C)
Max Adhesive Temperature Rating> 220°C
Wire Size (AWG)#16 to #48 AWG
Coil Winding Inner Diameter (ID) Range0.062” to 10.0”; other sizes available with custom tooling
MaterialEnameled wire; copper diameter: 0.02–0.8 mm (source page lists “passed RHOS”)
Price0.3–1.0 USD; EXW, FOB, CIF, etc. acceptable (as listed on the source page)
Product SpecificationAccording to customer request or drawing
Testing CapabilitiesResistance; turns count; inductance
Coil Winding EquipmentManual and CNC coil winding machines; soldering irons/posts and equipment; automated stripping and tinning
PackingFoam box; plastic box; carton
MOQService offered for both large and small orders; contact JHCOILS to discuss project quantity.
Secondary ServicesAssembly; blanket orders
Typical Lead Time2 weeks typical
Place of OriginDongguan, Guangdong, China
CertificationISO9001:2008 with ROHS (as listed on the source page)

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